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Shielding
Gas Considerations for Aufhauser Corporation Solid Stainless
Steel Cut Lengths and Spooled Wires
GTAW
(TIG) - Argon is suggested
for thickness up to approximately 1/2". For thicker
sections, argon-helium mixtures or pure helium may be used
for deeper penetration. Argon-hydrogen mixtures are occasionally
used to improve bead shape and wetability.
GMAW
(MIG), Spray Transfer - 99% argon - 1% oxygen is predominantly
used. This mixture improves arc stability; produces a more
fluid and controllable weld puddle with good bead contour.
Undercutting is minimized on heavier sections. 98% argon
- 2% oxygen provides better arc stability and welding speed
than the 1% oxygen mixture for thinner stainless steel materials.
GMAW
(MIG), Short Circulating Transfer - 90% helium + 7.5%
argon + 2.5% CO2 has no effect on corrosion resistance;
provides small heat-affected zone; no undercutting; and
minimum distortion.
300 Series Stainless Steel GMA (MIG) Welding Parameters
| Short
Circuit Transfer: |
Electrode
Diameter, inches |
Welding Current,
Amperage |
Arc
Voltage |
Wire Feed
Speed, ipm |
0.030
0.035
0.045 |
60 - 125
75 - 160
100 - 200 |
17 - 22
17 - 22
17 - 22 |
150 - 430
120 - 400
100 - 240 |
| Spray
Transfer: |
Electrode
Diameter, inches |
Welding Current,
Amperage |
Arc
Voltage |
Wire Feed
Speed, ipm |
0.030
0.035
0.045
1/16
3/32 |
160 - 225
180 - 300
200 - 450
220 - 500
250 - 600 |
24 - 28
24 - 29
24 - 30
24 - 32
24 - 32 |
440 - 650
430 - 500
220 - 400
110 - 210
50 - 80 |
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