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Help Me Find The Right Alloy
Coated Electrodes For Tool Steels
 
Coated Electrodes

Procedure:

1. Identify the tool steel to be welded. While there are many variations of the tool and die steels, the most common are:

Water hardening
Oil Hardening
Air Hardening
High Speed
Hot Work
W-1 through W-5
O-1 through O-6
A-2 through A-10
M-1 through M-44
H-10 through H-43

2. Prepare the surface to be welded. Remove all foreign matter and rough edges. Make sure that only the original base metal is exposed.
3. Select the proper electrode per the chart. Preheat the tool steel to be welded per the chart.
4. Use AC or DC, reverse polarity, with the lowest possible amperage setting for good fusion.
5. Using a striker plate, carry the arc to the area to be welded.
6. Maintain preheat temperature while welding.
7. Two or more passes should be used to minimize dilution of the base metal. Peen each pass rapidly to stress relieve.
8. Postheat or temper the deposit per the chart.
9. If heat treating is desired, use the annealing, hardening and quenching recommendations in the chart.
10. For checking proper welding temperature, use a temperature indicator.
11. With reference to "Step 7" above, Aufhauser SUPERBLUE is recommended as a "cushioning" or "padding" pass adjacent to the base metal. This minimizes dilution of the base metal and offers a softer, more ductile alloy next to the higher hardness base metal.  Aufhauser SUPERBLUE does not respond to heat treatment, so it should not be exposed to the finished weld area.

Packaging:  All sizes are packed in five pound tubes, four tubes per twenty pound carton.

Use the following chart as a guide in the effective and economical salvage of costly tools and dies: 


Tool Steel
to be
Welded
Aufhauser
Covered
Electrodes
Sizes RC Hardness
as Deposited
Preheat ºF Anneal ºF Harden ºF Post-Heat ºF Quench
Air
Hardening
4-AH 3/32
1/8
5/32
48-52 300
to
1000
1500
to
1600
1750
to
1850
300
to
1000
Air
Oil
Hardening
4-OH 3/32
1/8
5/32
48-56 250
to
400
1425
to
1450
1425
to
1500
250
to
400
Oil
Water
Hardening
4-WH 3/32
1/8
5/32
52-58 275
to
450
1425
to
1450
1425
to
1450
275
to
450
Water
High
Speed
Steel
4-HSS 3/32
1/8
5/32
58-63 1000 1600 2200
to
2225
1000 Oil
Hot
Working
4-HW 3/32
1/8
5/32
52-55 900
to
1200
1500
to
1600
1750
to
1850
900
to
1200
Air
Flame
Hardening
*4-FH 3/32
1/8
5/32
3/16
45 800
to
900
Use S.A.E. 4130 Procedure

*(This value is not as deposited. Aufhauser 4-FH can be flame hardened up to 45 RC)

 
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