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Coated
Electrodes
Procedure:
1. Identify the tool steel to be welded. While there are many
variations of the tool and die steels, the most common are:
Water
hardening
Oil Hardening
Air Hardening
High Speed
Hot Work |
W-1
through W-5
O-1 through O-6
A-2 through A-10
M-1 through M-44
H-10 through H-43 |
2. Prepare
the surface to be welded. Remove all foreign matter and
rough edges. Make sure that only the original base metal
is exposed.
3. Select the proper electrode per the chart. Preheat the
tool steel to be welded per the chart.
4. Use AC or DC, reverse polarity, with the lowest possible
amperage setting for good fusion.
5. Using a striker plate, carry the arc to the area to be
welded.
6. Maintain preheat temperature while welding.
7. Two or more passes should be used to minimize dilution
of the base metal. Peen each pass rapidly to stress relieve.
8. Postheat or temper the deposit per the chart.
9. If heat treating is desired, use the annealing, hardening
and quenching recommendations in the chart.
10. For checking proper welding temperature, use a temperature
indicator.
11. With reference to "Step 7" above, Aufhauser
SUPERBLUE is recommended as a "cushioning" or
"padding" pass adjacent to the base metal. This
minimizes dilution of the base metal and offers a softer,
more ductile alloy next to the higher hardness base metal.
Aufhauser SUPERBLUE does not respond to heat treatment,
so it should not be exposed to the finished weld area.
Packaging:
All sizes are packed in five pound tubes, four tubes per
twenty pound carton.
Use
the following chart as a guide in the effective and economical
salvage of costly tools and dies:
Tool
Steel
to be
Welded |
Aufhauser
Covered
Electrodes |
Sizes |
RC
Hardness
as Deposited |
Preheat
ºF |
Anneal
ºF |
Harden
ºF |
Post-Heat
ºF |
Quench |
Air
Hardening |
4-AH |
3/32
1/8
5/32 |
48-52 |
300
to
1000 |
1500
to
1600 |
1750
to
1850 |
300
to
1000 |
Air |
Oil
Hardening |
4-OH |
3/32
1/8
5/32 |
48-56 |
250
to
400 |
1425
to
1450 |
1425
to
1500 |
250
to
400 |
Oil |
Water
Hardening |
4-WH |
3/32
1/8
5/32 |
52-58 |
275
to
450 |
1425
to
1450 |
1425
to
1450 |
275
to
450 |
Water |
High
Speed
Steel |
4-HSS |
3/32
1/8
5/32 |
58-63 |
1000 |
1600 |
2200
to
2225 |
1000 |
Oil |
Hot
Working |
4-HW |
3/32
1/8
5/32 |
52-55 |
900
to
1200 |
1500
to
1600 |
1750
to
1850 |
900
to
1200 |
Air |
Flame
Hardening |
*4-FH |
3/32
1/8
5/32
3/16 |
45 |
800
to
900 |
Use
S.A.E. 4130 Procedure |
*(This
value is not as deposited. Aufhauser 4-FH can be flame hardened
up to 45 RC)
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