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Metallizing - "Cold" PROCESS
 Main > Metallizing > Cold Process

Aufhauser Bonding "COLD PROCESS"
Powder Metal Spray Alloys

Aufhauser Bonding is an innovative process whereby metal particles derived from special formulae, are fed into an oxyacetylene flame and deposited evenly in thin coats to a metal part turning on a lathe.

To clarify the "cold" process, the powders are heated in the oxyacetylene flame and reach an exothermic stage, becoming autogenic as they strike the base metal part turning on a lathe. (Note:  This process is restricted to lathe applications; it will not be successful other than when the part is turning on a lathe.) As the powders become autogenic, the self-generated heat is greater than that produced by the oxyacetylene flame, resulting in a strong bond even though the temperature of application never exceeds 650ºF. This obviously prevents warpage, distortion or metallurgical changes in the part to be built-up.

AufhauserBond Powders are functional in all "cold" process flame spraying torches and are totally comparable (frequently superior) to other trade name powders.

Worn parts, rebuilt with the AufhauserBonding process, can last from two to five times longer than the original parts, yielding creditable savings factors.

Designed for convenient reference, the Selector Chart below should enable you to easily and quickly select the Aufhauserbond Powder Metal Spray Alloys best suited to your specific applications.

For more detailed information on the AufhauserBonding process, request the AufhauserBonding Brochure through your distributor or your Aufhauser Aufhauser Distribution Center.

Packaging: 
All Aufhauserbond ("Cold" Process) Powder Metal Spray Alloys are packaged in five pound sealed plastic containers.

The complete Aufhauserbond Duel Spray Torch Kit contains 1 - Dual Spray Torch; an assortment of AufhauserBond powder cartridges; 1 - 200ºF and 1 - 650ºF Tempil Stick; 1 - can of cleaner; and instructions.

Selector Chart : AufhauserBonding ("Cold" Process) Powder Metal Spray Alloys

Aufhauserbond
Powder
Number
Purposes and Characteristics
Powder Base Machinability Hardness Corrosion
Resistance
Abrasion Resist. Impact Resist. Heat Resist. Frictional Resist. Erosion Resistance
CS 100 USED AS A BOND COAT FOR THE AufhauserBOND POWDERS BELOW
(Also as a bond coat for other trade name "cold" process powders)
CS 200 Nickel-
Chromium
Excellent RC 20-30 High Mild Good Good Excellent Good
CS 300 Nickel-
Chromium
  RC 40-42 High Mild   Good High Good
CS 400 Aluminum
Bronze
Excellent RC 18-20 Good   Good Good High Good
CS 500 Nickel-
Chromium
& Carbides
  Min. 40 RC (+) Good Excellent Mild Good   Good
CS 600 Nickel-
Chromium
Good RC 27-30 Excellent Mild Good Good Good Good


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